By embracing a lifecycle administration method with its clients, Sandvik Rock Processing says it ensures that its vibrating screens meet manufacturing targets on the lowest price per tonne.
The simplest start line, says Lomave Sukati, Sandvik Rock Processing’s Enterprise Line Supervisor Lifecycle Options, is for mines to request a full evaluation from their OEM associate. “This permits for a niche evaluation to determine alternatives for enchancment, so the gear might be restored to OEM requirements when it comes to reliability and efficiency,” explains Sukati. “The shopper may also require that operators obtain focused on-the-job coaching, which helps guarantee efficiency is maintained.”
Sandvik Rock Processing’s assessments embrace a visible inspection adopted by dynamic testing to measure mechanical efficiency. Any defects or issues are then detailed in a report back to the client for motion.
“Our coaching empowers a buyer’s staff to recognise circumstances that want early consideration, as a part of general lifecycle administration to maintain gear effectively maintained and productive,” she says. “The OEM can’t at all times be on web site to conduct day by day checks however operators might be educated to do that and an in depth working relationship with the OEM ensures there are open strains of communication to report points.”
Common inspections enable the remaining put on lifetime of components and parts to be estimated and logged, enabling upkeep and half sourcing to be deliberate effectively upfront. This prevents unscheduled downtime and permits upkeep work to be achieved throughout deliberate plant shutdowns.
The efficiency of the screens can be affected by the altering nature of the ore our bodies being mined, which requires fixed monitoring – as altering geology may end in extra abrasive materials being crushed and screened.
“This will likely name for a distinct alternative of wear and tear supplies within the display panels to attain the required output and put on life,” she says. “Screens are specified for sure circumstances in the beginning of a venture however changes invariably should be made in the course of the gear’s lifecycle.”
Crushers and screens in the identical circuit additionally influence each other, so mines have to work with OEM specialists who perceive this relationship when conducting assessments and making changes over time.
“Efficient lifecycle administration is geared toward attaining the bottom price per tonne over the lifetime of the display,” says Sukati. “By specializing in the place most display prices are incurred, mines can rapidly determine areas to scale back prices as a part of broader effectivity and productiveness efforts.”
She emphasises that that is probably the most direct path to attaining low prices per tonne, particularly when achieved in shut collaboration with the OEM. She additionally highlights the worth of formal agreements between mines and OEMs concerning tasks for conserving screens functioning optimally.
“These agreements present clear roles for every occasion avoiding gray areas that might result in oversights in monitoring, service supply or components availability,” she says. “For mining clients, these agreements are highly effective instruments to derisk their enterprise by enhancing each gear efficiency and reliability.”
This provides mines the boldness that they may meet manufacturing targets whereas gaining higher management over operational prices by way of detailed planning and monitoring. By way of its service stage agreements, for example, Sandvik Rock Processing locations a staff of consultants on web site who’s accountable and accountable for the screens and should report frequently on their situation and efficiency.
“We are able to additionally handle stock to make sure that mandatory put on components and parts can be found when required to make sure optimum uptime,” she concludes.
