Sandvik Cell Crushing and Screening has introduced the completion of its new electrical tracked crushing and screening practice, setting, it says, new business benchmarks for sustainability, productiveness and gas effectivity.
The brand new QH443E is Sandvik’s flagship Q-Vary electric-driven cone plant. It takes a big step in direction of bridging the hole between tracked cell, wheeled transportable and stationary crops by combining electrical drives and monitor mobility on a single platform.
The QH443E options an up to date tracked platform with a diesel/electrical generator-based drivetrain, Optik™ automation system, My Fleet distant monitoring and the Sandvik CH440 Hydrocone crusher.
This superior cone crusher is thought for its versatility and ease of setting adjustment by the Hydroset CSS regulation and safety system, which optimises manufacturing and retains monitor of liner put on by the CLP, Fixed Liner Efficiency know-how, Sandvik says. With a selection of a number of chambers, throws and settings for a variety of purposes, this allows operators to high quality tune the specification and enhance capability.
Working the QH443E by way of the onboard genset may end up in as much as 25% gas financial savings and a 78% discount in oil utilization in contrast with earlier generations, Sandvik claims.
Combining electrical drive know-how with tracked mobility, the QH443E is designed with security, sustainability and complete value of possession in thoughts, making it superb for secondary or tertiary crushing in purposes together with mining.
The QH443E electrical cone crusher completes Sandvik’s electrical practice, which incorporates the UJ443E absolutely electrical jaw crusher (launched in 2023) and the QA452e hybrid triple-deck Doublescreen (launched in 2022).
Constructed on a brand new fully-electric monitor platform, the Sandvik UJ443E options high-quality elements and the most recent technology Sandvik CJ412 jaw crusher. It affords as much as 25% discount in gas consumption and as much as 30% improve in throughput in contrast with earlier fashions. The fully-electric monitor drives additionally cut back hydraulic oil utilization by as much as 91%, Sandvik says.
The Sandvik QA452e Doublescreen know-how usually outperforms conventional screens by as much as 30% providing a tailor-made rock processing answer for mining, quarry & recycling industries. Its hybrid “e” drive can present essentially the most economical and environment friendly vitality supply, the corporate added.
Each the UJ443E and QH443E function an onboard genset and electrically pushed elements onboard. This setup permits each models to function both by connecting to an exterior electrical energy provide or by way of the onboard genset utilizing HVO or diesel.
Utilizing an exterior provide or grid connection gives additional benefits, together with considerably decrease operating prices, prolonged drivetrain service intervals, lowered refuelling time, minimal on-site emissions and decrease noise ranges.
Moreover, the alternator is sized accordingly so {that a} downstream screening plant might be operated from the plant’s onboard genset, simplifying servicing and upkeep and enhancing total gas consumption whereas additionally offering as much as 20% lower in gas consumption in contrast with operating separate models, Sandvik says.
Manny Maloney, President, Sandvik Cell Crushing and Screening Division, says: “Sandvik Mobiles has at all times been on the forefront of innovation, and finishing the event of our tracked electrical practice marks a big step in direction of a extra sustainable and cost-effective future for the crushing and screening business. That is just the start of our dedication to creating options that enhance the productiveness, security, and sustainability of our clients’ operations. With its superior capabilities, this know-how can also be notably well-suited for heavy-duty purposes, together with massive quarries and mining operations, the place maximising uptime and lowered environmental affect are vital.”
The QH443E will likely be out there within the European market from mid-March and globally later in 2025.