Posted by Daniel Gleeson on twenty eighth August 2024
ABB has developed a brand new device inside its ABB Means™ Predictive Upkeep for Grinding (PMG) platform, designed to make troubleshooting and diagnostics in mineral processing quicker and extra environment friendly than ever earlier than, it says.
Historically, troubleshooting for grinding expertise has required the on-site presence of an engineer or a direct distant entry to the plant to establish the supply of issues. The all-new cloud-based software named Trendex™ will give customers of the platform visibility of fault information in excessive decision three seconds earlier than and 1.3 seconds after the occasion, ABB claims. Trendex works by robotically pushing occasion information to the cloud and linking occasion information with the transient information, offering customers with near-instant entry to operational information from any internet-connected gadget. It additionally delivers improved diagnostic and visualisation options to assist engineers shortly restore manufacturing.
Eliminating the necessity for a direct distant connection whereas granting nearly quick entry to the event-related alerts in excessive decision ends in considerably quicker response occasions in case of a visit.
In a course of similar to grinding, the place each operational minute counts, unplanned downtime has a big affect on the enterprise, damaging profitability and productiveness. Trendex’s addition to the ABB PMG platform will empower customers, no matter location, with real-time information to establish faults once they occur, pinpoint the basis trigger shortly and swiftly return operations to full manufacturing, ABB says.
ABB says Gearless Mill Drives (GMDs) are important to effectively extracting important minerals, similar to copper, from more and more low ore grades in international places.
“Unscheduled downtime is a problem anybody within the mining trade is accustomed to,” Carlos Miguez Fernandez, International Product Supervisor for Service, Enterprise Line Gearless Mill Drive, ABB, says. “Nevertheless lately, we’re seeing techniques are underneath growing strain to function with most uptime attributable to market calls for. At ABB, we’re consistently in search of methods to enhance tools availability and cut back operational prices – Trendex is the most recent improvement on this ongoing mission. It’s going to improve our predictive upkeep platform for grinding, offering further superior real-time insights.”
The ABB Means PMG platform is a complicated digital service to take care of, assess and analyse GMD techniques. It gives easy accessibility to GMD system parameters and permits visualisation of efficiency, contemplating previous exercise and real-time information and assesses future upkeep necessities. It goals to increase the life time of grinding property by higher use of assets, assist continuous operation and keep away from unexpected downtime. When paired with the Grinding Join cellular app, customers can count on dwell notifications for exact fleet administration and monitoring, ABB says. With the addition of Trendex, customers will now be capable of get instantaneous entry to the event-related alerts in excessive decision so long as they’ve an web connection, anyplace, anytime.